ABB PixelPaint's groundbreaking "non-overspray" robotic technology, tailored for the automotive industry, has clinched the prestigious Innovation and Entrepreneurship in Robotics & Automation (IERA) Award. This accolade recognizes ABB's excellence in commercializing cutting-edge robot and automation solutions, positioning PixelPaint as a game-changer in the industry.

Revolutionizing traditional paint application methods, PixelPaint leverages inkjet head technology to precisely apply two-color or custom high-resolution designs directly onto car bodies in a single pass. This innovative approach enables manufacturers to effortlessly meet the burgeoning demand for personalized paint jobs while eliminating wasteful overspray.

PixelPaint stands out for its innovative and sustainable technology, empowering manufacturers to personalize designs with unprecedented precision and efficiency.

Traditionally, applying two-tone or custom designs to car bodies necessitated two trips through the paint line: one for the initial coat and another after masking for the second color. This process typically required 10 to 20 operators per shift for masking, with an additional two operators tasked with removing the mask post-application.

Moreover, conventional spray methods resulted in significant paint wastage, with only 70-80 percent of the paint effectively adhering to the body surface. This excess paint not only incurred additional costs but also contributed to environmental concerns.

In contrast, PixelPaint offers a faster, more accurate, and environmentally friendly solution for custom paint applications. The PixelPaint cell integrates a high DPI inkjet head, two IRB 5500 paint robots, a dosing control package, and RobotStudio™ programming software, facilitating seamless two-tone and decorative painting applications.

By combining increased efficiency, flexibility, and environmental performance, PixelPaint sets a new standard in automated car paint solutions. Its innovative approach not only enhances customization options but also minimizes paint wastage, contributing to a more sustainable and cost-effective manufacturing process. Experience the future of automotive painting with ABB PixelPaint, where precision meets sustainability for a brighter tomorrow.